End-to-End Manufacture

AC Laser provides comprehensive end-to-end component manufacturing services, from initial consultation and design to final production and delivery. Our in-house team ensures precision and efficiency at every stage, offering custom designs, 3D visualisations and rigorous quality control. We handle most processes under one roof, guaranteeing reliable, high-quality components tailored to your specifications.

Man in safety vest checking the 3d drawing in the monitor

Comprehensive consultation & design

We offer end-to-end component manufacturing, from initial discussion to final product. It all starts with your vision. Our dedicated sales team will conduct a thorough consultation to understand your specific needs. Then, utilising any samples or specifications you provide, our programming department will create precise designs. We ensure optimal material use by nesting parts for the best yields.

Our advanced design process includes providing 3D PDFs so you can properly visualise your component before production begins. This step is crucial for verifying measurements and avoiding any misinterpretation, ensuring accuracy and satisfaction from the project’s outset.

Woman at work wearing a safety vest while using a computer

Seamless production & quality control

Once your design is finalised, it moves readily into production. Our state-of-the-art facility handles our manufacturing processes, from cutting and bending to assembly. Each batch of parts undergoes stringent quality and safety testing before our operators sign off on them, ensuring they carefully label each with your company name and part details.

We take and store photos of all components to maintain a detailed record, facilitating easy resolution of any issues. You will receive timely updates throughout the end-to-end component manufacturing process, including email notifications when your order is ready for dispatch. Our commitment to quality and organisation ensures you receive your components promptly and to your exact specifications, whether through delivery or pickup.

sparks flying while machine griding and finishing metal

The final assembly process

Final assembly is the culmination of our meticulous component manufacturing process, combining individual parts to create the complete product. Our skilled technicians adhere strictly to precise specifications and engineering drawings throughout the assembly.

Stringent quality control measures are integral to our final assembly process, ensuring the integrity and optimal performance of each finished product. Each assembly undergoes thorough inspection to meet industry standards and customer requirements and to detect any discrepancies or defects early.

Upon completion, rigorous functional testing and detailed visual inspections are conducted before products are carefully packaged for dispatch. Our commitment to precision enables us to consistently achieve fast turnaround times and deliver products punctually, meeting specifications and budget constraints every time.

Expert working on a 3D design

Project management

Skilful project management plays a crucial role in smoothly transitioning from conceptualisation to product realisation. Our experienced project managers carefully oversee every stage of the process, integrating design intricacies with manufacturing imperatives.

Through meticulous planning and proactive challenge resolution, they navigate complexities and cultivate collaboration across teams to ensure timely project delivery and budget adherence.

At AC Laser, project management goes beyond procedural execution. It drives our success. With each project, we reaffirm our dedication to pushing limits and turning possibilities into tangible outcomes. Beyond meeting deadlines, expert project management consistently delivers noticeable customer value through cost efficiency, quality enhancements and innovative solutions.

Quality assurance, guaranteed

AC Laser’s Melbourne facility proudly holds certifications in:

  • Quality Management Systems
  • Environmental Management Systems
  • Occupational Health & Safety Systems

With an in-house Quality Department, we rigorously analyse and measure processes to guarantee high-quality results for our customers.

Production
Capability

We specialise in design, project management, cutting, fabrication, bending, finishing, assembly and logistics, using only durable, high-quality materials. Our precision ensures premium, durable solutions, delivered within short lead times.

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Project Management

Meticulous oversight from design to completion.

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Design

Skilled in design, from scratch or enhancing existing concepts.

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Cutting

For all material types, thicknesses and quantities.

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Fabrication

End-to-end, in-house roll forming, welding and machining.

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Finishing

Expert finishing for on-time, on-budget, on-spec delivery.

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Assembly

Proficient assembly for complete component solutions.

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Logistics

Safe, effective packaging and nationwide transport.

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